The handling of frozen apples at harvest
The fruit tissues of apples have sugar and other constituents that lower the freezing point of fruit below 32°F. The freezing point of fruit varies between varieties and fruit maturity (probably due to differences in sugar content); even so, apples begin to freeze at 28.5 to 28°F. The lower the air temperature and the longer the exposure, the greater is the risk of damage. A general rule is that apple fruit will withstand up to 4 hours at 28°F before serious injury occurs, but it is difficult to give a hard and fast rule to predict injury based upon minimum temperatures and duration, as the recovery depends not only on the extent of freezing, but also the rate of thawing.
During the time that the fruits are frozen, they should not be touched or moved. Handling frozen fruits invariably leads to fatal damage in the form of deep and lasting bruising. One must wait until the fruits have completely thawed before handing them. This likely means waiting several hours after the air temperature has risen above freezing. Slow thawing is actually beneficial for preserving fruit tissue integrity for apples that just had a near-death experience. A fast warming or exposure to direct sunlight will make the damage worse. Bins of fruit that must remain in the orchard overnight during potentially freezing weather should be left where they will be shaded from the morning sun (on the west side of a row, wood line or other tall structure).
Fruit that experienced only a mild (~28°F or above) freeze of short duration (less than 4 hours) may recover and be perfectly salable, but should not be considered candidates for long-term storage. Such lots of fruit should be stored separately and pressure tested frequently during storage for evidence of fruit softening. Unacceptable fruit softening is a key indication that the damage is worse than predicted.
Fruit that were fatally frozen will exhibit flesh browning after thawing once the temperature has risen far enough for oxidation to take place. This browning can appear at the skin surface or below, and generally takes ~24 hours to appear, longer if temperatures remain cold. After the apples have warmed enough to exhibit flesh browning, cut fruit open and inspect them. If browning appears, the fruit is obviously unfit for use.
It is also possible for fruit that does not have obvious browning to have serious freeze damage. This fruit will rapidly soften in storage. It is good only for making juice and only if processed right away. Generally speaking in the apple business, your first loss is your best loss: If fruit have been in a freeze event that was too close for comfort, you should consider selling such fruit for juice (and tell your customer about the potential condition of the fruit). If you determine that the fruit are going to be held and sold as fresh, such freeze-event apples should be stored separately and be pressure tested over several days or weeks to assure if truly sound.
– James Schupp, Penn State professor of pomology